Friday, 10 May 2013

Experiment 1: Emulsion


Title:
Assessment of the Effects of Different Compositions of Ingredients Used on the Characteristics of an Emulsion Formulation

Objective:
  1. To determine the effect of HLB surfactant on the emulsion stability.
  2. To study the effect on physical and stability of the emulsion when the different amount of emulsifying agent have been used.

Introduction:
            Emulsion is a 2 phase systems that thermodynamically not stable. It contains at least 2 immiscible liquid which internal phase distributed homogenously in the other liquid phase (external phase). Emulsion can be classified into oil in water emulsion (o/w) and water in oil emulsion (w/o). Emulsion is stabilizing using the emulsifying agents. The emulsifying agent can be classified into 4 types, which are hydrophilic colloid, fine solid phase, surface active agent and surfactant.

            The HLB (hydrophilic-lipophilic balance) have been used to determine the quantity and the type of surfactant need to be used to prepare a stable emulsion. Every surfactant has it own HLB range which is from 1 (lipophilic) until 20 (hydrophilic). Normally, the usage of 2 emulsifying agent will form a very stabilize emulsion preparation. The HLB value can be determine using the equation below:




HLB value =

[(quantity of surfactant 1)(HLB of surfactant 1) + (quantity of surfactant 2)                              
(HLB of surfactant 2)]                                                                                                                       
quantity of  surfactant 1 + quantity of  surfactant 2


Apparatus:
8 test tubes, measuring cylinder 50ml, pipette, droppers, weighing boat, mortar and pestle,
Light microscope, glass slide, cover slip, beaker, centrifuge, Coulter Counter machine, Vortex mixture law, viscometer, water bath (45 degree Celsius), refrigerator (4 degree Celsius).

Materials:
Palm oil, arachis oil, olive oil, mineral oil, distilled water, span 20, tween 80, Sudan III solution (0.5%) and ISOTON III solution.



Figure 1: Acacia gum


Figure 2: Span20


Figure 3: Tween 80


Figure 4: Palm Oil

Procedure:
1.         8 tests tube is labeled and 1cm from the bottom is marked at the tests tube.
2.                  4mL of oil (refer to table I) and 4ml of distilled water is mixed in the test tube.

         Table I
Group
Type of oils
1,5
Palm oil
2,6
Arachis oil
3,7
Olive oil
4,8
Mineral oil

3.         Span 20 and Tween 80 is added to the mixture according to the amount given in the table below. The mixture is mixed using the Vortex mixing machine for about 45 seconds. The time taken for separation to occur until it reaches the 1cm marked is recorded. The HLB value for each sample is determined.

The mixture is mixed using Vortex mixing machine:



Photo

Figure 5: Emulsions with different composition of  Span 20 and Tween 80

                                                            Table II
Tube no.
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80 (drops)
3
6
9
9
15
18
15
0

4.         The Sudan III mixture is dropped into 1g of each of the emulsion produced in the weighing boats. The color dispersion is described and compared with other emulsion formulation. The emulsion is observed under the light microscope. The structure and globule size are determined and drawn to compare with other emulsion.


Figure 6: Sudan III solution is added to the emulsion

Photo

Figure 7: The emulsion is observed under light microscope

5.         The Mineral Oil Emulsion (50g) is prepared using wet gum method following the formulation below:      

Mineral oil
Referred to table III
Acacia
6.25g
Syrup BP
5ml
Vanillin
2g
95% Ethanol
3ml
Distilled water
qs. 50ml

6.         40g of the emulsion is placed in a 50ml beaker and homogenize for 2 minute using homogenizer
7.         2g of the sample before and after been homogenized is taken out and placed in the weighing boats. Sudan III solution is dropped into the emulsion. The texture, consistency, appearance of the oil and the color dispersion is determined and compared which is it is observed under the light microscope
8.         15g of the emulsion that have been homogenized is taken and the viscosity is determined using the viscometer that has been calibrated using the “Spindle” LV-4 type. The sample is placed at 45°C for about 30 minutes and at 4°C for 30 minutes afterward. The viscosity is determined afterward.
9.         5g of the emulsion is centrifuged in 4500rpm, for 30 minutes at 25oC. The separation is measured and the ratio is determined.

Results:

The structure and globule size under light microscope:

Photo
Figure 8a: The emulsion in tube 1    

Photo
Figure 8b: The emulsion in tube 2

Photo
Figure 8c: The emulsion in tube 3   

Photo
 Figure 8d: The emulsion in tube 4

Photo
Figure 8e: The emulsion in tube 5     

Photo
 Figure 8f: The emulsion in tube 6

Photo
Figure 8g: The emulsion in tube 7      

Photo
 Figure 8h: The emulsion in tube 8



Phase Separation and HLB Value:

Tube no.
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80 (drops)
3
6
9
9
15
18
15
0
HLB Value
9.67
10.73
11.34
12.44
13.17
14.09
15.00
0
Time taken for Phase Separation (min)
Palm Oil
38
127
123
79
121
126
11
1
Arachis Oil
>120
>120
>120
45
37
18
77
2
Olive Oil
40
>120
>120
64
59
21
34
5
Mineral Oil
>90
>90
>90
>90
55
47
12
2
Stability
Palm Oil
/
/
/
/
/
/
X
X
Arachis Oil
/
/
/
X
X
X
X
X
Olive Oil
X
/
/
X
X
X
X
X
Mineral Oil
/
/
/
/
X
X
X
X


Viscosity of emulsion : 

Difference = (Average of after temperature cycle-Average of before temperature cycle )/(Average+SD of before temperature cycle)×100%


                            SD =
                                      
At 20 mL of Mineral Oil :


Readings


Group
Viscosity (cP)

Average + SD
1
2
3
Before temperature cycle
1
150
100
150

78.33 + 57.57
5
20
20
30
After temperature cycle
1
200
200
250

114.17+103.86
5
10
10
15
Difference (%)
45.76%












At 25 mL of Mineral Oil :

Readings


Group

Viscosity (cP)

Average + SD
1
2
3
Before temperature cycle
2
30
60
120

60+28.28
6
50
50
50
After temperature cycle
2
120
120
90

105+11.18
6
100
100
100
Difference (%)

75%











At 30 mL of Mineral Oil :


Readings


Group
Viscosity (cP)

Average + SD
1
2
3
Before temperature cycle
3
420
480
540

490+46.19
7
450
500
550
After temperature cycle
3
2800
2650
2460

2626.67+219.97
7
3000
2500
2350
Difference (%)
436.06%












For 35 mL of Mineral Oil :


Readings

Group
Viscosity (cP)

Average + SD
1
2
3
Before temperature cycle
4
5750
5800
5850

7350+1563.83
8
8900
8900
8980
After temperature cycle
4
7300
7100
7200

11325+4129.14
8
15650
15600
15100
Difference (%)
53.80%












Average viscosity before and after temperature cycle for different amount of mineral oil

Amount of Mineral Oil (mL)
Average Viscosity (cP) (x ± SD)
Viscosity difference (%)
Before temperature cycle
After temperature cycle
20
78.33 + 57.57
114.17+103.86
45.76% ±80.41
25
60+28.28
105+11.18
75% ±60.47
30
490+46.19
2176.67+500.89
436.06% ±376.23
35
7350+1550.27
11325+4129.14
53.80% ±164.04

Separation height

Height ratio = (Separation phase )/(Emulsion phase)


Height(mm)
Seperation Phase
29
Original Emulsion
46
Height Ratio
29/46 = 0.63



Height (mm)
Group
1
2
3
4
5
6
7
8
Separation Phase
29
35
14
15
40
35
11
11
Original emulsion
46
55
50
55
50
50
50
50
Height ratio
0.63
0.64
0.28
0.27
0.8
0.70
0.22
0.22

Group 1 and 5 (20ml):-                                              Group 2 and 4 (25ml):-
Average: 0.715                                                              Average: 0.670
Standard Deviation: 0.120                                            Standard Deviation: 0.042
Group 3 and 7 (30ml):-                                               Group 4 and 8 (35ml):-   
Average: 0.250                                                              Average: 0.245  
Standard Deviation: 0.042                                            Standard Deviation: 0.035     

Mineral oil (ml)
Separation phase ratio (x ± SD)
20
0.715 ± 0.120
25
0.670 ± 0.042
30
0.250 ± 0.042
35
0.245 ± 0.035


Discussion:
1) What are the HLB values that will produce a stable emulsion? Discuss.
HLB System enables us to assign a number to the ingredient or combination of ingredients we want to emulsify, and then to choose an emulsifier or blend of emulsifiers having this same number. The HLB value for the combination of emulsifying agent can be calculated by using this formula:

                

Surfactants with a low HLB are more lipid loving and thus tend to make a water in oil emulsion while those with a high HLB are more hydrophilic and tend to make an oil in water emulsion.  The HLB value of each surfactant is determined by an analysis of the characteristics of the surfactant.

HLB range
Use
0-3
Anti foaming agents
3-6
W/O emulsifying agents
7-9
Wetting and spreading agents
8-18
O/W emulsifying agents
15-20
Solubilisers.

The table above contains the range of the HLB value with the suitable uses. The required HLB for a mixture of oils, fats and waxes present in a formulation can be calculated theoretically form the proportion of each component in the oil phase. Usually it is better to have a mixture of emulsifiers such as oil soluble (low HLB) and a water soluble (high HLB) surfactant.

2) Compare the physical features of mineral oil emulsion and give explanation. What is Sudan III Test? Compare dispersion of color in the emulsion formed and give explanation.

Photo

Figure 9: Emulsion added with Sudan III

Sudan III solution is the solution obtained from 86% dye dissolved in a volume of ethyl alcohol about 95% v/v. As the emulsion is composed of oil, so Sudan III solution is suitable to stain the oil. The solution is red color and it will dissolve in oil phase and stain the oil globule in red color while the aqueous phase will not be stained in red color and remain colorless. Sudan III solution is used to determine the types of emulsion whether are oil-in-water emulsion or water-in-oil emulsion. After staining, it is observed under microscope.
Before homogenization, the globules size in the emulsion is not uniform. There are some big globules and small globules in the emulsion. The size and shape of the globules is not consistent. Some of the oil globules which are red in color have bigger circular shape while others are irregular shape red globules. Besides that the globules are distributed unevenly throughout the emulsion. The oil globules are unstable with a small size with a large surface area. The larger the surface area, the larger the surface energy. In order to reduce the surface energy and to stabilize the emulsion, the small globules tend to coalesce to become large globules. The emulsion is non homogenous and phase separation may occur. The oil degree of the emulsion before homogenization is high and more greasy. The color of the emulsion is yellowish.
After homogenization, the globules are broken down into smaller one. The globule size is also more uniform than the emulsion before homogenization. The oil globules are distributed more evenly. The size and shape of the oil globules are more consistent. The red color oil globules are circular in shape. The emulsion is more homogenous and less greasy. The emulsifier is evenly adsorbed on the interfacial surface of the globules to promote stable emulsion. Homogenization process is to break down the crystal clump and make the oil globules more stable in aqueous phase. The homogenized emulsions are white in color. As the oil globules are evenly distributed, the drugs that are dispersed inside the oil phase will allow accurate dose dispensed to the patients.

3) Plot and give comments on:
a) Graph of the sample’s viscosity before and after the temperature cycle against the variety contents of mineral oil.

Amount of Mineral Oil (mL)
Average Viscosity (cP) (x ± SD)
Viscosity difference (%)
Before temperature cycle
After temperature cycle
20
78.33 + 57.57
114.17+103.86
45.76% ±80.41
25
60+28.28
105+11.18
75% ±60.47
30
490+46.19
2176.67+500.89
436.06% ±376.23
35
7350+1550.27
11325+4129.14
53.80% ±164.04

                

From the graph above which is obtained based on the results of our experiment, the amount of oil used influence the viscosity of the emulsion. Besides that the temperature which the emulsion is stored also has effects on the viscosity of emulsion. The acacia act as an emulsifying agent which will contribute the viscosity of the emulsion. But, in this experiment, the amount of acacia used for each group is the same. Thus, the amount of acacia added will not be studied in this experiment.
For every different amount of oil used, the viscosity after the temperature cycle increased. The emulsion was put in water bath at 450C for 30 minutes and then freezed at 40C for 30 minutes. Theoretically, the viscosity of the emulsion after being immersed in the water bath will decrease. This is because the thermal energy of the droplets and the emulsifying agent at oil in water interface increased when temperature increase. As temperature increased, the droplets collide with each other more frequently, interfacial viscosity decreases and thus the droplets will coalescence more rapidly. In addition, the solubility of the emulsifying agent increased when temperature increased, the emulsion is unstable and the viscosity decreased.
The viscosity of the emulsion increased after the emulsion was freezed. When the temperature decreased, the kinetic energy of the droplet decreased and the droplets collide with each other less frequently. Thus, the viscosity of the emulsion increased.

              

From this graph, we know that the viscosity difference increases from 20mL of oil to 30mL of oil. The viscosity increases with the increase of the amount of oil. From 30mL of oil to 35mL of oil, the viscosity difference decreases. This is because the emulsion already possesses the highest viscosity in the increase of the amount of oil.
From the result obtained from the experiment, the viscosity of the emulsion with 25mL of oil has the lowest viscosity which is higher than emulsion with 20mL of oil. The viscosity of emulsion should increase with the increase of the amount of oil before the amount of dispersed phase exceeds the continuous phase which may result in phase inversion.
Thus, there may be some error occurred during the experiment. Error may occur during the preparation of emulsion. Wet gum method carried out may be failed to get a good emulsion. Trituration during preparation may not be applied properly. There is also phase separation of emulsion during the viscosity test which may affect the reading of the viscometer. Some groups prepared the primary emulsion but other did not. There are different standard between each groups.
4) Plot a graph of separated phase ratio formed from the centrifugation process versus the amount of mineral oil used. Explain.

Mineral oil (ml)
Separation phase ratio (x ± SD)
20
0.715 ± 0.120
25
0.670 ± 0.042
30
0.250 ± 0.042
35
0.245 ± 0.035



            Phase separation ratio is used to indicate stability of an emulsion. A high ratio of phase separation represents an unstable emulsion where two separated phases can be observed. Due to unstable emulsion, uniformity of drug in the emulsion will be greatly altered and the accuracy of dose being administered into patient might affected.
Based on the graph plotted, separated phase ratio decreases from 20mL palm oil emulsion to 25mL arachis oil emulsion, decreases from 25mL arachis oil emulsion to 30mL olive oil emulsion and decreases also from 30mL olive oil emulsion to 35mL mineral oil emulsion.  
             According to theory, the separation phase ratio should increase with the increasing of the mineral oil contained in the formulation. This is because the added amount of oil in emulsion has exceeded the oil amount at which a stable emulsion can be formed.  Phase separation will occur at a faster rate.
However, the results we obtained from the experiment do not follow this theory. This may be due to several errors that occurred during experiment. This may due to some experimental errors such as measurement mistakes and systemic error. The experimental errors include inaccuracy in measuring the amount of oil before forming the emulsion, insufficient homogenisation that has been carried out on emulsion and the height of separated phase is not being measured accurately.    
Thus, an appropriate amount of oil should be used in the emulsion to prevent phase separation as the amount of oil affects the uniformity and stability of the dose of drug administered. The drug particles should be dispersed in the emulsion uniformly in an ideal emulsion.

5) What is the function of each material used in the preparation of this emulsion? How the usage of the different materials content will affect the physical properties and stability of an emulsion formulation?
            Palm oil, arachis oil, olive oil and mineral oil act as oily phase in the emulsion. It is either dispersed phase or continuous phase depends on the type of emulsion formed in which it is the dispersed phase in o/w emulsion and vice versa. In this case, the mineral oil used in the formulation acts as the dispersed phase while the distilled water is the continuous phase. Thus, this is a oil in water (o/w) emulsion. Acacia is added in this formulation which act as emulsifying agent in order to reduce the surface tension at the interphase surface. Thus, the mineral oil globules can disperse uniformly in the continuous phase and any instability of emulsion such as flocculation and creaming or breaking or coalescence won’t occur. Other instabilities of emulsion include Ostwald ripening, phase inversion and any miscellaneous physicochemical changes such as appearance, odour and colour.

                       

As for your information, emulsifying agents have to be added in the correct amount based on HLB value. The amount of the acacia added will determine the uniformity of oily droplets dispersed throughout the emulsion.. If the acacia that added is in adequate amount, then the oily phase will disperse uniformly in the continuous phase. However, if either too many or too less acacia is added, the stability of the emulsion will greatly decrease. Besides maintaining separation of droplets in disperse phase, it also increases the viscosity of the emulsion formed. As acacia is a natural polysaccharides and susceptible to microbial attack, thus alcohol is added into emulsion as preservative to prevent microbial growth. Physicochemical properties can be enhanced with the addition of alcohol. However, only appropriate amount of alcohol can be added into emulsion to give greatest antimicrobial effect and prevent toxicity.
Besides, syrup and vanillin which act as the sweetener and flavouring respectively are added in this formulation. Syrup also can increase the viscosity of the emulsion formed. Amount of turpentine oil (dispersed phase) and distilled water (continuous phase) added to form an emulsion is important in determining the type and stability of emulsion formed. The volume of dispersed phase should not be more than the volume of the continuous phase. The stability of emulsion formed will decrease if the volume of dispersed phase exceeds 50% of the emulsion. Phase inversion tends to occur for emulsions containing more than about 70% dispersed phase.

Conclusion:
Low HLB surfactant value, 3-9 is suitable to be used in water in oil emulsion. While, the high value of HLB surfactant, 8-18 is suitable for the formation of oil in water emulsion. Combination of surfactants, such as Span and Tween will form a more stable emulsion than a single surfactant. Different oily phase need a different value of HLB surfactant so that the most stable emulsion can be formed. The physical and stability of the emulsions are different if the amount of emulsifying agent used is different.

References :

  1. Pharmaceutical Practice, A.J. Winfield, J.A. Rees, I.Smith, 4th edition 
  2. Composition And Properties Of Drilling And Completion Fluid, R.Caenn, G.R. Grey, H.C.H. Darley, 6th edition

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